ADC ML-190 Manuel d'installation

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ML-190
(GAS - DSI/STEAM)
Installation Manual
For replacement parts, contact the reseller
from which the dryer was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
www.amdry.com
022101JEV/rar ADC Part No. 113138
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Clear the room, building or area of all
occupants.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
* Ne pas tenter d’allumer d’appareil.
* Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment où vous vous trouvez.
* Évacuez la pièce, le bâtiment ou la zone.
* Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
* Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualifié ou par le fournisseur de gaz.
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Résumé du contenu

Page 1 - Installation Manual

ML-190(GAS - DSI/STEAM)Installation ManualFor replacement parts, contact the resellerfrom which the dryer was purchased orAmerican Dryer Corporation88

Page 2 - Important

6SECTION IISPECIFICATIONS/COMPONENT IDENTIFICATIONA. SPECIFICATIONSIMPORTANT: Gas dryers and steam dryers must be provided with a clean, dry, and reg

Page 3 - FOR YOUR SAFETY

7NOTE: ADC reserves the right to make changes in specifications at any time without notice orobligation.SpecificationsMLG-190 (Gas)MLS-190 (Steam)

Page 4

8B. COMPONENT IDENTIFICATION1. Dryer Front ViewIllus. No. Description1 Microprocessor Control/Keyboard (touch pad) Panel Assembly (controls)2 Control

Page 5 - Table of Contents

92. Dryer Front Internal ViewIllus. No. Description1 Drive (basket [tumbler]) Motor2 Drive Assembly3 Blower Motor4 Idler Assembly5 Installation Label6

Page 6

10SECTION IIIINSTALLATION PROCEDURESInstallation should be performed by competent technicians in accordance with local and state codes. In theabsence

Page 7 - SECTION I

1110. The dryer must be installed with provisions for adequate combustion and make-up air supply.CAUTION: This dryer produces combustible lint and mus

Page 8 - B. SAFETY PRECAUTIONS

12b. The V-belts are disconnected from the basket (tumbler) drive motor for shipping. Reconnect V-beltsbefore starting the dryer.2. If more headroom

Page 9

13C. DRYER ENCLOSURE REQUIREMENTSEven though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer bepositioned

Page 10 - GasSteam

14D. FRESH AIR SUPPLY REQUIREMENTSWhen the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), andexhau

Page 11 - MLS-190 (Steam)

15E. EXHAUST REQUIREMENTS1. General Exhaust Ductwork InformationExhaust ductwork should be designed and installed by a qualified professional. Impro

Page 12 - B. COMPONENT IDENTIFICATION

ML-190Retain This Manual In A Safe Place For Future ReferenceAmerican Dryer Corporation products embody advanced concepts in engineering, design, and

Page 13

16a. Outside Ductwork Protection1) To protect the outside end of horizontal ductwork from the weather, a 90° elbow bent downwardshould be installed wh

Page 14 - SECTION III

17Horizontal Venting:When single dryer horizontal venting is used, the length of ductwork from the dryer to the outside exhaustoutlet must not exceed

Page 15 - B. UNPACKING/SETTING UP

18IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only beincreased to an extent. When the ductwork approaches the m

Page 16

19The main duct may be any shape or cross-sectional area, so long as the minimum cross section area isprovided. The illustration on page 19 shows the

Page 17

20IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only beincreased to an extent. Maximum proportional ductwork runs

Page 18

21F. ELECTRICAL INFORMATION1. Electrical RequirementsIt is your responsibility to have ALL electrical connections made by a properly licensed and com

Page 19 - E. EXHAUST REQUIREMENTS

222. Electrical Service Specifications* AWG Stranded Wire Type...size wire as per National Electrical Code or local codes.IMPORTANT: The dryer must be

Page 20

233. Electrical ConnectionsNOTE: A wire diagram is included with each dryer and is affixed to the back side of the top control(access) door.The only e

Page 21

244. GroundingA ground (earth) connection must be provided and installed in accordance with state and local codes. Inthe absence of these codes, grou

Page 22

25G. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gasplumbing instal

Page 23

IMPORTANTYOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GASSUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS AREREMOVED FROM THE MAC

Page 24

262. Technical Dataa. Gas Specifications* Measured at the gas valve pressure tap when the gas valve is on.b. Gas Connections:Inlet connection -------

Page 25 - F. ELECTRICAL INFORMATION

273. Piping/ConnectionsALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATESTEDITION, or in Canada, CAN/CGA

Page 26 - Time Delay

28IMPORTANT: The dryer and its individual shutoff valve must be disconnected from the gas supplypiping system during any pressure testing of that syst

Page 27 - (access) door

29H. STEAM INFORMATIONIt is your responsibility to have ALL steam plumbing connections made by a qualified professional to assure thatthe installatio

Page 28

30a. The pressure of the condensate in the steam supply will cause water hammer and subsequent heatexchanger (steam coil) failure. The steam supply c

Page 29 - G. GAS INFORMATION

314. Steam Damper Air System ConnectionsThe ML-190 is manufactured with a pneumatic (piston) damper system which requires an external supplyof compres

Page 30 - TYPE OF GAS

326. Steam Damper Air Piston (Flow Control) Operation AdjustmentAlthough the steam damper operation was tested and adjusted prior to shipping at 80 PS

Page 31

33I. PREPARATION FOR OPERATION/START-UPThe following items should be checked before attempting to operate the dryer:1. Read ALL “CAUTION,” “WARNING,”

Page 32

34J. PREOPERATIONAL TESTSALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational testshould be performe

Page 33 - Operating Steam Pressure

356. Make a complete operational check of ALL safety-related circuits (i.e., lint drawer switch and sail switchon gas models).NOTE: To check for prope

Page 34

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY OR FIRE COULD RESULT.IMPOR

Page 35 - Normal 80 PSI 5.51 bars

36K. COMPRESSED AIR REQUIREMENTSThe model ML-190 dryer requires an external supply of compressed air (2.5 cfh at 80 PSI [0.07 cmh at 5.51bars] for ga

Page 36

37L. SHUT DOWN INSTRUCTIONSIf the dryer is to be shut down (taken out of service) for a period of time, the following must be performed:1. Discontinu

Page 37

38SECTION IVSERVICE/PARTS INFORMATIONA. SERVICE1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If s

Page 38 - J. PREOPERATIONAL TESTS

39SECTION VWARRANTY INFORMATIONA. RETURNING WARRANTY CARDS1. Before any dryer leaves the ADC factory test area, a warranty card is placed on the back

Page 39

402. Each part must be tagged with the following information:a. Model number and serial number of the dryer from which part was removed.b. Nature of f

Page 40

41SECTION VIROUTINE MAINTENANCEA. CLEANINGA program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from

Page 41 - L. SHUT DOWN INSTRUCTIONS

42STEAM DRYERSClean the steam coil fins. We suggest using compressed air and a vacuum cleaner with brush attachment.NOTE: When cleaning steam coil fi

Page 42 - SECTION IV

43B. ADJUSTMENTS7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTERInspect bolts, nuts, screws, (bearing setscrews), grounding connections, and n

Page 43 - SECTION V

44SECTION VIIDATA LABEL INFORMATIONA. DATA LABELWhen contacting American Dryer Corporation, certain information is required to insure proper service/

Page 44

45THE DATA LABEL1. MODEL NUMBERThe model number is an ADC number, which describes the size of the dryer and thetype of heat (gas, electric, or steam).

Page 45 - SECTION VI

Table of ContentsSECTION IIMPORTANT INFORMATION ... 3A. Receiving and Hand

Page 46

46SECTION VIIIREVERSING TIMER SPIN/DWELL ADJUSTMENTSTimer models have an electronic reversing timer in the electrical service box which is located in

Page 47 - C. LUBRICATION

47SECTION IXPROCEDURE FOR FUNCTIONAL CHECKOF REPLACEMENT COMPONENTS1. Microprocessor Controller (Computer) Boarda. Upon completing installation of the

Page 48 - SECTION VII

48d. Verify that the motor(s), heat, and door indicator lights on the back side of the microprocessor controller(computer) board are lit. (Refer to t

Page 49 - THE DATA LABEL

49e. Open main door.The dryer must stop and ALL indicator lights on the back side of the microprocessor controller (computer)board must go out. (Refe

Page 50 - TIMING LEGEND

503. For Direct Spark Ignition (DSI) System Models Manufactured With ADC Module Part No. 880815a. Upon completing installation of thereplacement DSI m

Page 51 - SECTION IX

51SECTION XBURNER AND BASKET (TUMBLER)/LINT CHAMBERMANUAL RESET HI-LIMIT INSTRUCTIONS(FOR PHASE 6 MODELS)This dryer was manufactured with a burner man

Page 52

ADC 113138 1 - 03/13/01-25 2* 07/30/01-25

Page 53

SECTION VIROUTINE MAINTENANCE ... 41A. Cleaning ...

Page 54

3SECTION IIMPORTANT INFORMATIONA. RECEIVING AND HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners and

Page 55 - DC P/N: 114093

4B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize the risk offire or explosion or to preven

Page 56

57. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,and area around the back of the dryer

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